Solution Description
Substantial precision 5color flexo printing die-reducing equipment
Functional configuration and technical parameters:
Features and characteristics
Characteristics:
one.The complete line is created and made for higher good quality,large velocity,higher performance,high balance and large protection,hassle-free for swift purchase update and operation.
two.Servo manage for the total equipment to minimize transmissioerror and make certain high quality printing.
three.Manufactured with substantial quality materials and areas.
four.Vacuum transfer program for all printers.
5.All electrical,electronic and pneumatic parts are of CZPTpean common.
6.The total line is of laptop-centralized contuol.
seven.Optional equipment-U.V.Varnishing technique.
8.In a position to achieve large Lpl precise printing reault.
9.Geared up with I.R curing system to dry the printing ink.
ten.Brief-time buy update to boost generation performance.
eleven.All units are fixed together,adopts vacuum transferring bevice pinting regester is serro controlled to achieve high resolution specific printing.
Requirements:
| Identify of parameter | Device | Specification | ||
| LGF-SHM900*2200 | LGF-SHM900*2600 | LGF-SHM1200*2600 | ||
| Style pace | Piece/min | 250(direct edge) | 250(guide edge) | 220(guide edge) |
| Max measurement of feeding paper | mm | 880*2000 | 880*2400 | 1180*2400 |
| Min size of feeding paper | mm | 320*650 | 320*650 | 420*650 |
| Skip feeding | mm | 1100*2000 | 1100*2400 | 1500*2400 |
| Max printing spot | mm | 800*1800 | 800*2200 | 1150*2400 |
| Precision of shade procedure(double/3/four/five colour) | mm | .35 | .35 | .35 |
| Thickness of standard printing | mm | seven.2 | 7.two | 7.2 |
| Min slotting room | mm | 240*80*240*eighty | 240*eighty*240*eighty | 240*90*240*ninety |
| Max slotting depth | mm | 250 | 250 | 320 |
| Printing roller axle circle-oriented regulating | diploma | 360°revolving | 360°revolving | 360°revolving |
| Printing roller axle-oriented regulating | mm | ±10 | ±10 | ±10 |
| Overall power(double/3/four/five color) | Kw | 20/twenty five/30/35h | 40/fifty/54/sixty three | forty/50/54/63 |
Paper feeding element:
The “gentle strain” paper feeding part (patented product) can decrease the friction drive in between the paperboard and the desk leading by 60%, which safeguards the unique toughness of the cardboard, avoids urgent and sloughing, and brings together with the pneumatic elastic paper feeding mechanism, which is favorable for the sleek enter of the paperboard.
one.device separation&assemble
*CZPT handle system separation&assemble, ongoing alarm between the relocating, to make sure the protection of the operator. The transmission shaft is connected to the friction clutch to stay away from improper procedure and damage the machine.
*Every single platform is equipped with a sudden stop swap, which can end the motion of the equipment by internal manage to make sure the safety of the personnel in the inside procedure.
*Pneumatic chain gadget, the main engine can not begin if some unit is not locked in place . The entire machine is locked to make the tools operate efficiently.
two.dust amassing technique
*Geared up with our firm’s parallel parallel chip suction and dust removal mechanism, it has reliable and dependable promise for printing on huge fields and high outlets, and at the identical time, it can properly lessen the times of downtime.
Printing portion:
1.Printing roller
*The exterior diameter is Ф393.6mm (with plate diameter Ф408mm).
*Dynamic and static equilibrium correction, surface area grinding and difficult chromium plating, easy procedure.
*Ratchet fixed volume plate shaft, entire plate, 50 % plate plate (three*9mm), effortless to put in, quick.
*Loading and unloading printing plate, foot switch electrical handle is good and reverse.
2.Transfer axis
*The clearance of press roller and bridge guide paper shaft adopts the manage mode of self locking double phase worm gear box, and the gravity meter shows the numerical adjustment variety of 0 – 10mm.
*The guidebook paper shaft is geared up with 3 quick transversal manual paper wheels, which can change the self locking operate speedily.
*Dynamic and static balance correction, area grinding and challenging chromium plating, clean operation.
three.anilox roll
* The exterior diameter isФ213.7mm, the interior surface of the entire method, the bodily properties of uniform.
* The surface of the steel pipe through particular processing, by pressing, chrome plating, mesh guidelines, community wall clean, the base is flat, massive amount of ink, ink releasing in quickly and effortless cleansing.
* Dynamic stability correction.
*The management mode of self locking double stage worm gear box and the show price of gravity meter are adopted in the gap with the plate roll, and the adjustment range is 2 – 10mm.
* anilox roll arrangement according to buyer specifications.
4.rubber roll
*The outside the house diameter isФ210mm.
*Metal tube surface wrapped corrosion resistant rubber, medium and high particular grinding, very good ink transfer impact.
* Dynamic equilibrium correction.
*The management manner of self locking double phase worm equipment box and gravity meter screen worth are adopted in the hole among the anilox roll and the adjustment assortment is±4mm.
5.Maijk closed kind ink scraping system
*The modern chamber fluid dynamics and duplex ink sealing design, the ink transportation impact is good, and the ink can be saved more.
*Air pressure or cylinder adjustment locking, the scraper put on automatic payment, so that the anilox roller and the scraper greater fit, can get the best ink scraping impact.
*Sticky coating chamber “Tefulong” antiseptic and anti, so that the ink transfer and easy cleansing.
6.Ink circulation
*Geared up with inks alarm gadget, when a group of inks lack of ink, alarm and cease sending paper.
*Pneumatic two-way diaphragm pump for ink, ink launch, so that the operation is fast, preserve ink and wash convenient.
*The ink filter can eliminate most of the impurities in the circulation method. Welding metal slot, corrosion resistant and easy to clear.
7.Phase adjustment mechanism
*The printing period makes use of PLC management mode digital exhibit and electric powered digital 360 diploma adjustment (operation and shutdown can), and the phase adjustment precision can attain .1mm.
*The printing roll adopts the frequency converter to adjust the period, the sectional variety start and cease handle, so that the wonderful tuning is accurate, and the time is saved when significantly altered.
*The horizontal position of the printing roll is digitally displayed by PLC manage mode, and the adjustment distance is 10mm, and the precision can attain .1mm.
*In the process of operating, if the machine needs to open up the machine to wipe the plate, the equipment can match the equipment, and the original situation can be recovered.
Drying part1:
*The h2o-based mostly ink on the printed surface area is rapidly dried by sizzling air or infrared, so as to steer clear of the appearance of ink drop and impact the influence of sprucing.
*In emergency shutdown, it will not lead to the hearth incident, it is secure and dependable. It can also figure out the drying assortment and preserve strength according to the demands.
Polishing part:
*The framework of the device is the same as the printing area, and the water-based light-weight oil or UV gentle oil can be picked to polish when the creation.
*The unit can also be utilised as a printing unit and can be combined with polychromatic printing.
VI.Drying part2:
In addition to having the function of drying part 1, it can also incorporate UV drying perform. It can be utilised for two sorts of water-dependent varnish and UV varnish, so as to avoid tow phenomenon in the course of die slicing.
- Die chopping portion:
- Youli rubber roller
*Youli roll with 389mm (which includes pad diameter 405mm), centrifugal casting alloy metal, grinding, challenging chromium plating, static stability.
*There is a rubber pad with “ZheJiang Chaonai”, width of 250mm, the typical use of 8 million times, the mechanical move all around 30mm, and with a radial differential system, the rubber pad dress in average distribution, enhance the provider daily life of the rubber pad significantly.
*Youli roll with built-in differential computerized payment system, the rubber pad and the Mold plate routinely hold the line pace and. To hold the dimension of every batch of products constant, therefore lowering the expense of generation.
*The device is equipped with Youli rubber modified unit, can be continuously modified following use.
2.Mildew plate roller
*The template roller and with 360mm (including cutter mould diameter 408mm), centrifugal casting alloy metal, grinding, difficult chromium plating, static balance.
*Template fixed screw M10, axial spacing 100mm, radial (18 equal pitch angle 20 levels).
*Knife mold wood thickness: 16mm (a few levels of cardboard) 13mm (5 layers of cardboard).
*The mould roll is hooked up with the lateral adjustment unit to extend 10mm, and the PLC control manner is employed for digital exhibit, and its adjustment precision is .1mm.
*Mold roll and Youli rubber roll in the un-die reducing point out through the cylinder eccentric system immediately disengaged, can reduce the load and prolong the daily life of Youli rubber and knife mildew.
3. Cost-free plate die chopping mould
In addition to possessing the main operate of the regular configuration die slicing, there are four sets of metal knife mold, which are utilized for typical industrial box slotting, corner reducing and side slitting use. Guide four knife synchronous adjustment (box top synchronous adjustment),handbook traverse.
VIII.Stacking portion
1.Paper getting arm
*Manual or computerized procedure can be optional.
*The transmission belt of the paper arm is employed to adjust the tightness of the belt individually, and it is not restricted by the length of the belt.
2. Mattress elevate
*Powerful chain drive.
*The stack height of 1600 mm.
*The mattress system raise motor is attached to the brake perform. The bed can maintain the mounted place and will not slide.
*Incorporate the fat iron system to make the mattress raise in the handle, to make certain the safety of the staff.
*The airplane crepe climbing belt to avoid the paperboard from slipping.
3.Paper baffle
*The air strain action paper baffle, when the cardboard is stacked to the predetermined height, the paper plate is instantly prolonged to maintain the cardboard.
*The placement of the rear baffle is modified manually.
4.Manage method
*the electric powered appliance is implemented by PLC programming manage.
*impartial procedure electric powered box.
5.Vibrating &stripping operate
IX. Transmission equipment
XI.Motor listing
Name Specifications Quantity
one.Feeding part
1) principal motor(ZheJiang HangCZPT Xihu (West Lake) Dis.), 15KW (variable frequency velocity regulation), 1set
2) platform assemble(HangCZPT Xihu (West Lake) Dis.), one.5KW 1/71 equipment deceleration, 1set
three) still left and right baffle (Wu Qiaozhongyuan) .18KW RV-thirty, 2sets,
4) adsorption supporter (ZheJiang HangCZPT) seven.5KW, 1set
5) dedusting admirer (ZheJiang Xin Zhi) 1.5KW, 1set
two. Printing Division
one) stage adjustment (ZheJiang Taibang) .2KW RV-30 (variable frequency pace regulation) 1 sets / color
two) the anliox roller procedure (HangCZPT DORT) .4KW one/thirty, 1 gear sets / color
three) transverse stretching (Wu Qiaozhongyuan) .18KW RV-fifty 1/80, 1 sets / color
3. die reducing section
one) phase adjustment (Wu Qiaozhongyuan) .18KW RV-30 1
2) still left and right stretching (Wu Qiaozhongyuan) .18KW RV-fifty one/eighty 1 sets
3) rubber pad restore (HangCZPT rui’ao) .37KW RV-40-fifty 1/900 one
4. stack section
1) 1 sets of conveyer belt (ZheJiang HangCZPT Xihu (West Lake) Dis.) 3.0KW (electromagnetic speed regulation)
2) mattress platform lifting (ZheJiang HangCZPT Xihu (West Lake) Dis.) 2.2KW RV-a hundred thirty 1/eighty 1
XII. Other instructions
Name brand number
1. bearing quality, Japanese NSK, plate roll, anolix roller and rubber shaft
The relaxation of HangCZPT, HangCZPT CZPT and HangCZPT
two. contact screen MCGS all
3.PLC ZheJiang Taida all
4. frequency converter ZheJiang Zhong Chen all
5. contactor, thermal relay Germany SIEMENS all
6. button switch, German SIEMENS all
seven. intermediate relay, OMRON, Japan all
8. encoder Japan Koyo all
9. proximity switch ZHangCZPTg all
10. Solenoid valve AirTAC all
eleven. pneumatic diaphragm pump ZheJiang HangCZPT all
12. cylinder Delixi
thirteen. Yoiuli rubber pad ZheJiang Chaonai
cardboard finished photograph
Ideal regards,
Luck Cui
CZPT-PACK CARTON CZPT MANUFACTURE
Xiazhuang Industry Location, HangCZPT CZPT, ZheJiang Province, China
Site: http://
Produced-in-China Site:http://czxypackmachine.en.made-in-china.com
Fax/tel: 0571 -7805687
